Doiok Journal A 1956 hanok, rebuilt by hand

Ten Blades and a Rubber Mallet: Grout Day

원문: 한옥 셀프 리모델링 기록 #56 (실내 전체 도색 보양 · 타일 줄눈 작업 · 미닫이문 시트지 마감)

Ten Blades and a Rubber Mallet: Grout Day

Day sixty-four. The tiles have been beautiful and unfinished for weeks — today their joints got filled, and the bathrooms became waterproof in fact rather than theory.

The scary preamble. Before grout: remove the rainbow-colored leveling clips wedged between every tile — with the cheerful warning ringing in our ears that wrong removal chips corners or pulls small tiles off entirely. The technique that works: one decisive sideways strike with a rubber mallet per clip — commitment, not caution. For clips seized tight, a blade slipped alongside scrapes them free. Then the box-cutter marathon: carving hardened mortar squeeze-out from between the tiles. Blade discipline was the productivity lever — a dulling blade degrades instantly, so we changed them shamelessly: ten blades, one full cartridge, one day. And only clean what stands proud of the tile face; the joint’s interior disappears under grout anyway.

Two grouts, by zone. With my cousin Changmin — a plastering professional — making us three:

  • Ivory cement grout for the vertical and dry zones: kitchen walls, bathroom and bath wall fields. Rubber gloves, bold swipes across the joints, wipe-back after set.
  • Epoxy grout where water pools: both bathroom floors and the masonry tub’s interior — the serious chemistry for the serious zones.

Paint’s opening act. In parallel, the whole interior got its pre-paint lockdown: every timber post and beam, door frame, and even the new air conditioners sealed under masking and cover film. The first walls rolled white before day’s end — the two-coat doctrine’s opening moves, with the white putty seams vanishing into unified walls exactly as the test promised.

The house is in its last costume change.

What we'd tell you
Grout prep truths: swap box-cutter blades ruthlessly (we used ten in one day — a dull blade wrecks the cut line), remove leveling-clip spacers with ONE decisive rubber-mallet strike or a scraping blade (prying slowly chips tile corners, and mosaic tiles can pull off entirely), and only clean squeezed-out mortar proud of the tile face — the joints get buried in grout anyway.

Originally logged in Korean on May 2, 2026 — read the original. Translated and edited by the brothers who did the work.